This article delves into the complexities of speaker distortion, exploring three key types: harmonic distortion, intermodulation distortion (IMD), and multi-tone distortion. We examine how these distortions manifest in audio reproduction and how they impact the listening experience. Through detailed testing methodologies, we analyze the effects of different frequencies and volume levels on the overall sound quality, revealing crucial insights into the performance characteristics of speaker systems. The results highlight the limitations of relying solely on single-tone measurements for assessing audio fidelity.Our investigation employs single-tone sweeps, two-tone combinations, and multi-tone simulations to comprehensively evaluate distortion levels. We analyze the data to illustrate the significant differences between these testing methods and their implications for understanding real-world audio performance. The findings demonstrate the importance of considering factors such as listening distance and the impact of lower frequencies on overall distortion and compression, providing valuable insights for both speaker designers and audio enthusiasts alike.
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Harmonic Distortion: A Single-Tone Test
Harmonic distortion occurs when a single-tone signal produces additional frequencies (harmonics) that are multiples of the original frequency. These harmonics are usually softer than the fundamental tone. The human ear may struggle to discern subtle harmonic distortions, especially within the complexity of music.

This test involved a single-tone sweep from 400 Hz to 6 kHz, measuring the resulting harmonics at various volume levels. Results showed that total harmonic distortion mostly remained around 1% up to 87dB, with a noticeable increase above that, particularly at 400Hz - 1kHz. The second-order harmonic distortion was largely responsible for this.
While some individuals claim they can detect harmonic distortion, it is often masked by other sounds and frequencies in real-world listening scenarios, making it difficult to isolate as the sole cause of perceived audio imperfection.
Intermodulation Distortion (IMD): Two Tones and the Warble
IMD involves two tones, where the interaction between them produces additional distortion components. In this test, a 50Hz bass tone was combined with a voice tone sweep (400Hz-6kHz). At higher volumes, a characteristic 'warble' or other unusual artifacts become audible.

This 'warble' is primarily attributed to amplitude modulation, rather than Doppler distortion, as confirmed by expert feedback. Although Doppler distortion exists, amplitude modulation is significantly more prominent in this scenario and likely more perceptible to the listener.

The results demonstrated a substantial increase in distortion, particularly around 2kHz, with a noticeable variation in audio quality at higher volumes. The data highlighted the significant impact of IMD, even at moderate volumes.
Multi-Tone Distortion: The Real-World Test
Multi-tone distortion simulates real-world audio conditions, exposing various nonlinearities within the speaker system when multiple tones are played simultaneously. This testing is valuable for revealing issues not apparent in single-tone measurements.

This test involved three sweeps: full-band (20Hz-20kHz), 100Hz-20kHz, and 200Hz-20kHz. The results demonstrated significantly higher distortion across the full-band test, highlighting the impact of lower frequencies on overall sound quality.

By comparing the results, we saw that limiting the low-frequency range noticeably improved distortion and compression at high volumes. This experiment highlights the importance of multi-tone testing and its practicality in real-world audio applications.
Conclusion: The Importance of Multi-Tone Testing
The analysis across harmonic, IMD, and multi-tone distortion testing demonstrated the limitations of relying solely on single-tone methods. Multi-tone testing, while complex, offers the most realistic assessment of how a speaker handles real-world audio signals.
Band-limiting the speaker significantly reduced both distortion and compression at high volume levels. This indicates potential benefits in system design, such as using a subwoofer to handle lower frequencies.
The importance of considering listening distance alongside volume levels was highlighted. This is crucial for interpreting distortion data and understanding real-world listening experiences.